"Starting in 2010, four companies in two countries approached me with the same question at around the same time: Could we use Agile principles to get better results from early product development so that we could solve the problems in late development that cost too much time and money, and built up disappointment? Two years later, we knew we had achieved a breakthrough."
— Katherine Radeka, Founder & CEO, Rapid Learning Cycles Institute
In the midst of concurrent client projects with Whirlpool, Novo Nordisk, Novozymes, and Steelcase, she uncovered the root causes of the problems that so often caused disappointing results in product development. She learned that the only way to deliver better results in late product development was to head off these problems through better decision making in early product development.
These engineering managers knew that the back end of product development was messy. It often proved to be much harder to scale up a technology than expected.
Projects experienced costly delays as they scrambled to develop and qualify a production process that could build the product at scale. Problems with the product design itself often were discovered at this stage for the first time — poor reviews from early-look customers, quality problems that didn't show up in lab prototypes, and vendors who could not meet their commitments.
All of these things ate up time and money, when teams could least afford it. As a result:
It turned out that they traced back to a common root cause — decisions were made earlier in development, before the team had sufficient knowledge to make a good decision. These decisions failed validation late in development triggering expensive rework. This was not new, NPD experts have known about this consequence of "waterfall development" for years.
The breakthrough came when she identified the specific decisions that triggered these problems — and found that when teams focused on making these decisions at the right time, with the right people, and the best available knowledge, performance dramatically improved.
Most teams treated all of their decisions (requirements, specifications, etc.) the same, and tried to lock them down early — before the team had enough information to make a good decision. They had done their best with the available knowledge, and some had even delayed decisions to build better knowledge. But their own processes forced them to freeze requirements and specifications early and then try to keep them frozen.
These teams learned that when they first identified their most important decisions and then pulled learning forward ahead of the decision points for these decisions, they had better information that drove better decisions. They learned that when they made these decisions with the right people in the room, the decisions were not revisited as often.
Finally, they learned that each of these important decisions had a Last Responsible Moment (LRM) — the last point in time when the team or the decision maker could finalize the decision without incurring any costs-of-delay, or adding additional risk. When teams made decisions at the LRM, they were much, much less likely to revisit that decision later, when it would be a lot more costly to change.
Not every decision needed this. Some decisions could — and should — be locked down as early as possible. But for these major decisions, the extra time allowed the team to build better knowledge that led to a more confident decision that lowered risk for the entire program.
Once Katherine had that core insight, she sought out the best ways to make this guidance actionable in a series of experiments, in collaboration with these four clients, who did not know each other at the time. One major experiment focused on using Agile principles. Another focused on process optimization. Yet another focused on pulling learning forward, earlier in development. They all addressed one aspect of the problem, but none of them worked well on their own. The pieces needed to come together.
She fed the results of the experiment at one company into the next team at a different company. Over about two years, the pieces of the Rapid Learning Cycles framework came into focus, and then clicked into a comprehensive framework to eliminate the root causes of decisions that had to be revisited later.
All four clients had converged on the framework by the end of 2013, and all four are still using the framework to some degree today. For three of them, the core elements of the framework have been permanently embedded in their standard Product Development Process. The fourth, Novo Nordisk, uses RLCs in targeted ways when it makes sense, within the overall context of pharmaceutical development's heavily regulated processes.